
Reverse polarity protection for a Li-Ion charger module
Main project requirements and background
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The TP4056 charger module used in this project has no protection against reverse battery connection. Reversing the battery polarity can damage the charging IC.
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A protection board is needed for a charger built around an integrated module containing six TP4056 ICs.
Device schematic and finished device





How it works and the components used in the project
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This circuit was developed to protect a multichannel charger module in which six TP4056 charging channels are combined into one compact unit. A separate protection module was built for each of the six outputs.
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With the battery connected with correct polarity, the PNP transistor BC557B turns on the N-channel MOSFET IRF3205, completing the circuit between the charger on the left side of the schematic and the battery on the right.
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The N-channel MOSFET IRF3205 was selected for its low on-resistance: RDS(on) up to 8mOhm at VGS=10V. VGS(th)=2-4V indicates only the threshold at which conduction begins and is not the gate voltage for fully turning on the MOSFET. The datasheet does not guarantee RDS(on)=8mOhm at VGS around 4V.
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The 1N4007 diode limits the reverse voltage between the base and emitter of the PNP transistor BC557B, protecting the base-emitter junction from breakdown.
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If the battery is connected with reversed polarity, the charging circuit is opened, while the indicator LED is powered and lights up.
A list of components used in this project, with links, is available in the Google document ("6xTP4056 reverse polarity protection" sheet).